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פונקציונאליות של מערכת QAD-ERP בתחומי התפעול וההנדסה

תיאור הפונקציונליות של מערכת QAD-ERP במיגוון נושאים הקשורים לתחום התפעול וההנדסה.

Product Management
MFG/PRO eB Product Management supports the management of complex product or process definitions, product costs, and product change orders. These fully integrated modules manage information centrally, ensuring quick access to key information for use in planning and operations throughout MFG/PRO eB. Product design or engineering changes are integrated at maximum efficiency, allowing you to respond rapidly to consumer demands, while also ensuring regulatory compliance and the lowest possible obsolescence cost.
- Multiple (alternate) product structures, formulas, and processes per item
- Product Change Control system
- Product structures for packaging with effective dates
- Yield and shrinkage factors for use by materials planning
- Structure type for local phantoms or documentary items
- Co-product and by-product support
- Product structure, formula, and process copy
- Cost roll-up by effective date
- Option to include yield in cost
- Cumulative lead time calculations
- Where-used inquiry
- Default options specify the normal choice
- Production forecast percentage specified for each option or accessory
- Production forecasts calculated from forecast percentage

 Manufacturing Control?
Easily adaptable to your production environment, MFG/PRO eB Manufacturing Control fully manages mixed-mode environments, enabling faster decisions and improving customer responsiveness. The software controls all activities on the production floor, from identifying missing parts to reporting labor. Manufacturing modules provide a closed-loop environment with transaction, variance and lot/serial traceability reporting, and quality management. Feedback on status, shortages, quality problems, or other issues is immediately provided.
- Supports discrete, repetitive, assemble-to-order (ATO), batch process, and mixed-mode environments
- Supports co-product and by-product manufacturing and planning
- Work orders entered manually or released from Material Requirements Planning (MRP)
- Component availability checking and ability to substitute items
- Detailed labor, WIP, and subcontract tracking with variance calculations

WIP lot tracing

- Streamlined scheduling and reporting in high-volume repetitive environments
- Daily production scheduling by item, site, and production line
- Finite loading and forwarding scheduling for production line schedules
- Integration to QAD's The Planner for detail scheduling
- Optional picklist for stocking point-of-use locations
- Component backflush from inventory or point-of-use in discrete or repetitive environments
- Quality test results prompted at selected production operations
-Cumulative item cost and work center productivity reporting

Manufacturing Planning

Designed for operational speed, MFG/PRO planning functions help you make decisions faster and deploy resources more effectively. The MFG/PRO Planning modules convert external and internal demands for products into detailed manufacturing, procurement, and resources utilization plans. Modules provide material and resource planning capabilities that range from enterprise-level strategic planning functions through Master Production Scheduling to Material Requirements Planning and Distribution Requirements Planning.
Resource availability can be checked and managed at each step of the planning cycle to ensure feasibility. Resulting plans are linked directly to the execution modules for a complete product manufacturing management process.
- Enables faster decision making
- Consolidates demand data from multiple sites and databases for transnational source planning
- Selective planning by site and for selected items
- Planning by product families
- Pegging through multiple levels to indicate upper-level supply and demand
- MRP reports available in costs, summarized by product line
- MRP/DRP integration for items with components supplied from other sites
- Forecasting based on sales history with manual adjustment capability
- Choice of statistical techniques
- "Best fit" option for system-selected forecast method
- Forecast copy/merge functions
- On-line multilevel master scheduling for configure-to-order products

The Planner?
A key factor for success is ERP software that enables manufactures to quickly improve customer service through better resource allocation and greater degrees of predictability. For companies with distributed operations, better scheduling at the plant level is critical for sustained profitability. QAD's The Planner for Windows offers you better ways to coordinate demand, scheduling, and materials and resource planning. A fully integrated component of our
MFG/PRO, the application works for any organization that can plan its production activities on a planning board.
- Fully integrated with MFG/PRO eB
- Converts demand to accurate, useable factory floor schedules
- Minimizes the impact of new orders on overall delivery schedules
- Provides work schedules in both text and graphic formats
- Automate sequencing with fail-safe controls
- Drag-and-drop capabilities
- Investigates hot spots and highlights constraints

Advanced Planning and Optimization Suite?
In today's increasingly competitive manufacturing environment, corporations need Advanced Planning and Optimization (APO) software that can optimize the flow of materials while lowering inventory, handling, and processing costs to levels well below those already achieved by traditional approaches. The QAD Advanced Planning and Optimization Suite provides APO functions at the plant level that significantly improve asset utilization and lower inventory levels. Because the software models plant operations and applies constraint-based scheduling processes, a quick return on investment is assured. And, when integrated with MFG/PRO eB, the Advanced Planning and Optimization Suite of solutions offers a solution that cost-effectively moves you toward a total corporate Supply Chain

Management solution.
- Advanced planning, scheduling and supply chain planning capabilities
- Strategic enterprise planning and forecasting
- Plant-level production planning and scheduling based on capacity and material
- Simultaneous consideration of capacity and material through data transfer
- Scheduling system in conjunction with shop floor system
- Real-time status and feedback
- Full integration with MFG/PRO eB
- Static and dynamic data transfer
- Transfers of planned orders, work orders, and purchase orders
- Communication of quotes with reservations of products
- Reports of the planned orders, quantity, purchased or produced, vendor, etc.
- Industry-specific templates
- "What if" scenario analysis

 

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